New Regional Facility Enables Present and Future Wastewater Needs
How environmentally conscious planning and innovative wastewater treatment technologies will empower Charlotte Water to achieve its regional water and sustainability objectives with a focus on efficiency.
At a Glance
- To accommodate a rapidly growing regional population, Charlotte Water needed to increase the capacity and effectiveness of one of its service area’s wastewater treatment capabilities.
- Hazen partnered with the Garney/Crowder Joint Venture to design a new, state-of-the-art greenfield wastewater treatment plant to achieve Charlotte Water’s capacity, water quality, and sustainability goals.
- Using an innovative densification treatment process, Charlotte Water will be enabled to treat more wastewater using less equipment and fewer resources—resulting in capital and operational cost savings.
- The new facility will benefit the region’s natural ecosystem for years to come, improving water quality in the Catawba River and positioning Charlotte Water to address future water needs.
The population in North Carolina’s northwestern Mecklenburg and eastern Gaston counties has climbed at a brisk pace since 2000. It’s a trend that shows no signs of slowing down, with projections of a 136% population increase from 2014 to 2034. With this boom comes the need to address the likewise growing wastewater treatment needs of the region—a capacity challenge that Charlotte Water has been studying and planning for since the early 2000s.
Charlotte Water turned to Hazen, a long-time trusted partner, to help design a new, state-of-the-art wastewater treatment facility. The goals for this new plant were to accommodate the region’s growing wastewater treatment needs, improve the water quality of the Catawba River, and support the health of the surrounding natural ecosystem. Partnering with the Garney/Crowder Joint Venture, the Hazen team designed the Stowe Regional Water Resource Recovery Facility (WRRF)—a major project that leverages innovative technologies to position Charlotte Water to achieve its wastewater treatment and sustainability goals both immediately and into the future.
Tricia Drummey Stiegel, PE is a Vice President and Operations Manager for Hazen’s Raleigh office and specializes in the analysis, design, and construction of wastewater and water treatment facilities.
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Innovative Technologies Maximize Efficiency and Reduce Costs
Throughout the design of the new plant, the Hazen team collaborated closely with Charlotte Water to identify the wastewater treatment technologies that would be the most effective for the region and represent the most responsible stewardship of project funds and resources.
The most notable of these technologies is process intensification via densification. The faster that solids settle out of wastewater during treatment, the more capacity facilities are able to handle. Through densification—a method that Hazen has led the industry in testing and refining over recent years—this settling speed is significantly increased, leading to less infrastructure and major cost savings.
“By incorporating densification into this facility, Charlotte Water will be able to treat more wastewater in a smaller footprint,” says Tricia Drummey Stiegel, Hazen Vice President and lead project engineer for the Stowe Regional WRRF. “This will save Charlotte Water tens of millions of dollars in capital and operational costs, which is very impactful given the huge increases we’ve seen in construction and material costs in recent years.”
⤤ Rendering of Charlotte Water's Stowe Regional WRRF on the Catawba River in North Carolina. Photo Credit: The Garney/Crowder Joint Venture
Charlotte Water also challenged Hazen to create a solution to streamline flow and solids distribution to the various unit processes in the plant without using any mechanical mixing. This called for a complex modeling and testing process to achieve passive flow distribution with distribution structures that would successfully handle the densified wastewater streams within a wide range of flow levels. With this creative design, Hazen further supported the client’s goals of simpler, more efficient operations with reduced energy requirements while still accommodating present and future wastewater treatment needs.
A Sustainable, Neighborly Mindset
Big picture, there are many ways that the Stowe Regional WRRF will benefit the surrounding environment. The new plant represents a consolidation of two aging wastewater treatment facilities—meaning fewer plant discharges—and will drastically reduce the distance that wastewater needs to be pumped for treatment. The more advanced, effective treatment technologies deployed at the plant will also improve the water quality in the Catawba River, an important water system that runs throughout Charlotte and into South Carolina.
These are all factors that contribute to one of Charlotte Water’s goals for the initiative—that the new plant both accommodates the region’s wastewater treatment needs and facilitates ever-more positive relationships with the environment and the community.
The Hazen team embraced this symbiotic spirit in their use of the guiding principles of the Envision Sustainable Infrastructure Rating System during the planning and design of the new plant.
“We worked very hard during our planning to help Charlotte Water achieve its goal of being a ‘good neighbor’ with this plant,” says Drummey. “We consistently asked ourselves how we could be more sustainable in all its details, from minimizing light pollution to reducing impacts on natural buffers, preserving natural areas, protecting important local flora and fauna, reducing noise and odor, and more.”
Positioned for Future Growth
Another vital factor in the design of the Stowe Regional WRRF is that it provides the capacity to account for future population growth with the potential to expand from treating 15 million gallons of wastewater per day to 25 million gallons per day. But the Hazen team took this future-proofing a step further, designing for potential optimizations by Charlotte Water and evolutions in wastewater treatment requirements.
⇡ When sludge settleability is improved, utilities are empowered to maximize the capacity and efficiency of existing infrastructure.
“We did a lot of thinking about what could be coming in the future, whether regulatory drivers or emerging contaminants,” added Drummey. “We made sure to have flexibility within all portions of the new facility’s design so that Charlotte Water can make adjustments down the road.”
The design also includes the ability to use different methods for certain steps of the treatment process so that Charlotte Water can continually test, refine, and improve its results.
“We wanted to empower the Charlotte Water team to be able to fine-tune densification for their particular plant and their particular wastewater,” says Drummey. “Whatever drivers for Charlotte Water may arise, we wanted to make sure that any new needs could be incorporated in the future.”
To learn more about this project, visit Charlotte Water's Stowe Regional WRRF website or contact Tony Greiner, Hazen Vice President and project manager.
⤤ Construction progress at the Stowe Regional WRRF. Photo Credit: The Garney/Crowder Joint Venture