Secondary Clarifier Upgrades in San Francisco
Planning began with a full process evaluation of the existing clarifiers that included clarifier stress testing, sludge zone settling tests, flocculation testing and dispersed solids testing, among others. The extensive field testing, executed in conjunction with SFPUC staff, was used to develop a computational fluid dynamics (CFD) model of the clarifiers. The model revealed several opportunities for clarifier performance improvement that were incorporated into the design of the clarifier upgrades. These upgrades included a larger center well for flocculation, energy dissipating inlets and the removal of target baffles.
With the assistance of Hazen, SFPUC recommended features in the performance based specification for the clarifier upgrades. Hazen, as an owner’s representative throughout the procurement and construction phase, worked with the construction manager, contractor and the clarifier manufacturer to build consensus on clarifier features and a testing plan.
With two of the sixteen clarifiers retrofitted, Hazen completed startup testing of the retrofitted clarifiers to prove the equal or better performance of the retrofitted clarifiers. The startup results showed significant performance improvement in retrofitted clarifiers compared to existing clarifiers. The testing allowed the contractor and SFPUC to concur that the contractor satisfactorily met the performance specification.
Project Outcomes and Benefits
- Full process evaluation of the existing clarifiers that included clarifier stress testing, sludge zone settling tests, flocculation testing and dispersed solids testing.
- CFD modeling revealed several opportunities for clarifier performance improvement that were incorporated into the design of the clarifier upgrades.
- Upgrades included a larger center well for flocculation, energy dissipating inlets, and the removal of target baffles.
- Startup results showed significant performance improvement in retrofitted clarifiers compared to existing clarifiers.